16 October 2024 Wednesday

Precision Meets Speed Affordable
TC Dies for Steel Wire Drawing

In the demanding world of wire, rod, bar, and tube drawing, precision, durability, and consistency are crucial.Mikrotek stands at the forefront of this industry, providing tungsten carbide dies that meet the highest standards of quality and performance.

Our products meticulously manufactured to cater to a variety of drawing applications. At the heart of our success is our commitment to using only the finest tungsten carbide nibs, sourced from globally reputed manufacturers. These nibs are composed of ultra-fine-grain tungsten (one micron or lesser) and six percent cobalt, ensuring optimal performance for all wire drawing applications. For specialized needs, we also offer nibs with a higher cobalt content.

 Precision and Quality: Our Manufacturing Edge
Our dies are crafted with precision using high-speed, state-of-the-art machinery designed and manufactured in-house. This technology ensures that each die is uniformly ground with perfectly blended profiles and a mirror polish, achieving excellent roundness. We use both DIN and ISO standards TC nibs providing versatile solutions tailored to customer requirements.To guarantee the highest quality, our dies undergo rigorous inspection in our quality assurance department.Our product range encompasses dies sized from 0.150 mm to 50 mm. We employ stereo microscopes for detailed visual inspections and Conoptica systems to verify accurate profile, precise tolerances on reduction angles, and exact bearing lengths. This meticulous attention to detail ensures that our tungsten carbide dies deliver exceptional durability and longevity.

Custom Solutions and Quick Deliveries
Understanding that each application and customer has unique needs, we create detailed specification charts following comprehensive consultations. Our robust stock of raw materials allows us to offer quick deliveries, ensuring that our clients’ production schedules remain uninterrupted.We are proud to introduce our latest innovation – the SMTC dies. These dies are designed specifically for the hard and dry drawing industries, offering unparalleled performance and longevity. We invite you to experience the superior quality of our dies with a free trial sample.

 Specialized Tapered Inserts
In addition to our standard dies, we supply tungsten carbide tapered inserts ranging from 0.400 mm to 15 mm, tailored to customer drawings and demands. These inserts, like our other products, are manufactured using the best tungsten carbide nibs from globally recognized suppliers. Our controlled manufacturing processes and stringent quality assurance protocols ensure that each insert boasts an ordered profile and the
highest level of polish.Our tapered inserts are rigorously tested for high-speed applications, performing admirably at speeds around 27 meters per second for hard metal drawing. We are excited to present our latest innovation in this segment – the SMTI dies, which are set to revolutionize high-speed hard and dry drawing industries.

 Experience the Difference
Our tungsten carbide dies stand out in the market due to our meticulous selection of raw materials, precise manufacturing processes, and stringent quality control measures. These factors combine to provide a product that offers exceptional durability, consistent performance, and a long service life, making them the ideal choice for demanding drawing applications.Contact us today to discover how our innovative products can enhance your drawing operations and to request a free trial sample of our cutting-edge SMTC and SMTI dies. Let us help you achieve new levels of efficiency and precision in your manufacturing processes.

Additional Features
• Size tolerance starts from 0.002mm, ensuring precise measurements for all applications.
• Special profile for efficient lubrication in high-speed machines, it enhances the performance.
• Long  nib  dies  for  high-speed  machines,  designed  for  durability  and consistent performance.
• Customized  casings  for  different  applications,  tailored  to  meet  specific customer needs.
• Reconditioning of used dies like new dies, extending the life of your dies and reducing costs.
• Pressure die holders and nibs for high-speed machines, ensuring reliable performance.
• Unique casing technology ensures high thermal dispersion, resulting in less friction, less wear, and longer life.
• Pressure  split  dies  for  standing  applications,  providing  versatility  and efficiency.
 
Conclusion
At Mikrotek, we deliver superior tungsten carbide dies that meet the exacting demands of the wire drawing industry. Our commitment to quality, precision, and customer satisfaction is evident in every product. By integrating advanced technology, meticulous quality control, and a deep understanding of our clients' needs, we provide solutions that enhance productivity and ensure long-lasting performance. Experience the difference with Mikrotek’s TC dies and elevate your wire drawing operations to new heights.